Wednesday, April 29, 2020

Creation of the copper tree

Here are the steps involved for creating the copper tree board from the previous post.

The first thing to do is to select a nice shape. I used a black and white SVG file for the tree that looked like this:

Black and white tree shape

The SVG file is run though some program that generates the G-code, which is a list of commands that tells how the CNC machine shall move in order to cut the shape in the wooden board. I have made my own G-code generators, but there are both commerical and free tools available. I can recommand the free tool called F-engrave which is very a competent program.

The CNC then gets to work and cuts the shape in the piece of wood.

Milling a pocket from the tree shape with home built CNC router

It cuts the shape like a 'pocket' in the wood.

Pocket complete

The pocket is filled with a mixture of two-component epoxy resin and pure copper powder of very fine degree.

Filling the pocket with a mixture of epoxy resin and copper powder

Finally the excess resin is cut away, and the top surface is sanded and treated with oil or lacquer.

Finished item



Copper tree board

This is one of the first things I did when I started working with resin - a walnut board with an inlay of epoxy resin mixed with copper powder. It was a birthday gift for my friend Jonas. The size of the board is 300x400mm.

Walnut board with tree made out of epoxy resin and copper powder

The original file for the tree shape was downloaded from here.